Approach to Projects

Approach to Projects post thumbnail image
  1. Overall Project Planning and Control
  2. Engineering and Design
  3. Production and Quality Assurance
  4. Procurement and Transportation
  5. Installation

QUALITY CONTROL PROCEDURE

The following notes are intended for the guidance of supervisory and inspection staff.

It is expected that Section Supervisor will exercise strict control over their sections to ensure that Inspector have minimum cause for rejection of materials due to faulty workmanship.

Inspector will be familiar with the standard laid down by AMG with reference to British Standards method of compliance and will cooperate fully with management to ensure that no product leaving the work fall below the criteria dictated by these standards.

DELIVERY INSPECTION

All aluminum profiles when delivered to be wrapped and tested for minimum micron thickness, top and bottom limits of color with approved apparatus. Profile to be checked for shapes and damages.

All damaged areas are to be clearly marked.

Once all checks have been made and cleared for usage, all faces of profiles will be taped for inspection.

WORKSHOP INSPECTION

  1. Before commencing any new job, Supervisors will check with drawing office that materials to be used are as specified.
  2. On completion of machining operations, materials will be drugged of any swerve burrs or sharp edges.
  3. All cutting machines to be checked weekly for accuracy and operation. All jigs and fixtures will be checked for accuracy and alignment before a production run and at not less than weekly intervals during use. All inspection to be recorded in the relevant section logs and signed by Supervisor.
  4. Random checks to be carried out by Operator Supervisor and Quality Control Inspector on accuracy of meters and other cuts.
  5. On final assembly of all parts, a complete inspection by Q.C. Department is to be carried out. Upon acceptance by Q.C., the QC level of approval is to be attached and documented as required.
  6. QC Inspector to fill QC report sheet daily, sending copy to Production, Sales and master copy to the GM. Keeping copies for their own use.

This contains a description of the main activities to be executed during the performance and development of the project.

To sum up, the distinct features of AMG are best measured by the following key areas:

(1) Overall Planning and Control

In order ensure that schedule will be met, cost controlled, and maximum efficiency obtained during all phases of the project, our activities with the cooperation of the Consultant would include the following:

  • Overall planning and scheduling of design, manufacturing and fabrication.
  • Material Submittals
  • Coordination in preparation of material requisitions.
  • Preparation and delivery of detailed shop drawings.
  • Furnishing materials such as basic engineering, drawings, structural calculations and installation procedures.
  • Organize release of drawings required for the product.

(2) Engineering and Design

The Engineering and Design Department forms the essence of the spectacular growth of AMG in terms of technical, qualitative, and productive aspects. To further streamline the department activities, it has been subdivided into five distinct but interlinked groups.

  • Estimation
  • Design
  • Costing
  • Manufacturing
  • Installing

(3) Production and Quality Assurance

In order to ensure that quality standards are constantly maintained, AMG shall make the highest degree to commit to the following:

  • Preparation of fabrication drawings and manufacturing.
  • In plant preliminary inspection run a thorough check to ascertain that all materials are properly manufactured and tested in compliance with the check points.
  • For final quality inspection, examine the quality of materials and products before the delivery to site.

(4) Procurement and Transportation

All materials and products concerning the project are delivered with sufficient time to site.

AMG will render its full assistance in the round of chain activities of loading, shipping, unloading, and inland transportation through their process of planning, organizing and directing in close conjunction with the main contractor.

Procurement activities concerning necessary hardware, weather-stripping, gaskets, and sealant, will be performed by AMG in such a manner that all items are delivered timely to its plant for proper fabrication of the products.

(5) Installation

Trained installers under the supervision of qualified site Engineers controlled by the Project Manager are working in planned sequence, having regard to individual project requirements, covering, securing, to structural opening, alignment and application of leveling, shims covered with sealant with backing rod.